Latest News


INTECO to built new VAR plant for BGH Lippendorf

After a short but productive negotiation period, an order for engineering and supply of a 10,5 t Vacuum Arc Remelting Furnace (VAR) was placed by BGH Edelstahl Lippendorf GmbH.

The first INTECO plants for this longterm costumer were delivered in the 90s and as a result of close cooperation as well as excellent and fair teamwork the German special steel manufacturer again chose an INTECO solution. The VAR furnace is designed according to the latest technology and is equipped with a drip short control, a helium cooling system and the possibility to execute partial pressure remelting.

The installation of this project will start in October and the production of the first ingot is also scheduled for 2014.

 

 


First Heat at Deutsche Edelstahlwerke Witten

In January 2014 the first heat at the new secondary metallurgical centre at Deutsche Edelstahlwerke Witten was carried out. The melting process on the new treatment line’s ladle furnace and VD/VOD plant was realized without any major difficulties and delays.

This was the first important milestone of the start up phase, which took place according to schedule.

The first part of this large scale project comprised the revamping of the existing secondary metallurgical line and was finalized mid of 2012.

 

 


Start Up at Buderus Edelstahl GmbH

INTECO successfully commissioned the new material handling system for the secondary metallurgical plant at Buderus Edelstahl in Wetzlar (Germany) end of August 2013.

In addition to the supply and installation of the new alloying plant INTECO replaced the control and visualisation system of the existing material handling plant. The new entire complex is now also integrated into the steel plant‘s Level 2 system.

With the implemented extension of the alloying system it is now possible to charge additives simultaneously into the EAF as well as into the refining units.

The emphasised close cooperation between Buderus Edelstahl, INTECO and its subsidary INTECO atec automation was the key for a successful completion of the project in due time.

 

 

 


ESR plant at Ruspolymet

INTECO is very proud to announce that the contract for the ESR plant signed with Ruspolymet has become effective by October 2013.

This most modern unit will feature all state-of-the-art features such as protective gas operation, full coaxial high current line and a completely updated control system of newest generation. This plant will be designed in a most flexible configuration enabling the operation in collar molds (with electrode change) with a retractable base plate as well as in static molds (single electrode remelting).

Most of the electrodes will be produced in INTECO´s VIM furnace which will be already in production at the time when the ESR plant will be started up. The maximum ingot dimension has been defined with diameter of 750mm and a maximum weight of approx. 10 tons.

Following the request of Ruspolymet, INTECO shortened the delivery time by two months and will delivery this unique ESR furnace in May 2014.

 


Dongbei Special Steel signs FAC

End of September 2013 Dongbei Special Steel signed the Final Acceptance Certificate (FAC) for the two ESR plants engineered and supplied by INTECO.

The smaller ESR furnace is designed for the production of ingots with a maximum diameter of 1100 mm and a max. weight of approx. 36t and the larger one enables to produce ingots with a maximum diameter of 1750mm and a max. weight of 100t. Both are short collar mold plants and include a retractable base plate with the option of installing INTECO’s patented CCM® (Current Conductive Mold) technology at a later stage.

A part of the manufacturing for this plant was carried out by INTECO Dalian, INTECO’s local production site located in Dalian, China.

 

 


INTECO Melting, Refining, Casting & Remelting Symposium 2013

On the occasion of INTECO’s 40th anniversary and TBR casting technologies’ 25th anniversary both companies hosted a get-together for the worldwide top class of steel- and special metallurgy industry. 24 speakers, all of them international experts presented new developments, progress and results in terms of melting and casting technology.

Around 150 participants joined the INTECO Symposium for the sessions and took also the opportunity to take part in the excursions to visit the steel plant of Metal Ravne and Breitenfeld.

THANK YOU to all of them – we hope to see you soon at our next event!

 


INTECO celebrates 40 year anniversary

In the style of James Bond INTECO special melting technologies held a gala dinner with the theme”40 years are not enough” on Thursday 19th of September at Hotel Böhlerstern, Kapfenberg.

 

Many international customers, business partners and employees followed the invitation and enjoyed a spectacular evening.

 

INTECO was founded in 1973 by Dr. Wolfgang and Dipl. Ing. Ludwig Schwarz as a small consulting company. In the last 40 years INTECO has grown to become a renowned group of businesses employing over 300 people all over the world and is managed by Dr. Harald Holzgruber, son of the former founder.

 

 


INTECO receives OHSAS 18001 certificate for the implementation of a safety and health management system

INTECO special melting technologies GmbH admits absolutely to the principle of sustainable development, whereat economic, ecological and social interests are considered in equal measure. The safety and health certification was aimed by INTECO in order to supplement the company`s integrated management system.In addition to the management fields of quality (ISO 19001) and environment (Ecoprofit) INTECO is certified relating to the field of safety and health as well. The certification of INTECO with the audit partner TÜV Nord Austria has been prepared for the last six months and is now finished.

With the objective to reach customer satisfaction through high and constant quality the protection of health and safety from each employee, the protection of third parties as well as the prevention from material and environmental damages are inseparably linked with each other.

 

 


New order for INTECO from voestalpine Stahl Linz

In April 2013 INTECO special melting technologies received an engineering contract from voestalpine Stahl Linz GmbH for the project Secondary Metallurgy No.4 for the steel plant LD3.

By receiving this order, INTECO continues its success story of the Secondary Metallurgy Project Nr. 3, which was completed in 2005/2006.  As the plant realized 8 years ago, the current project includes an RH vacuum system, a ladle furnace, an alloy plant and auxiliaries.

The implementation concept for this order differs from other projects in the steel industry, as the INTECO project team will do the engineering activities mainly at the site of voestalpine Stahl Linz. Experiences gained through the previous project have shown that excellent cooperation between the two project teams, short communication channels as well as a high quality engineering level are crucial for a successful outcome in all respects.


INTECO - Styria's best family run business

In May INTECO special melting technology was awarded the title “best family run business of Styria” by the Wirtschaftsblatt Austria. Dr. Harald Holzgruber, CEO, who runs INTECO in the second generation, had the great pleasure to accept this award. But also his father, Dr. Wolfgang Holzgruber, founder of the successful company is proud to receive this title.

Foto© Wirtschaftsblatt/Peroutka


INTECO sells shares of Thermal Technology LLC

Mid of May INTECO special melting technologies GmbH sold all of its shares of Thermal Technology LLC to the American company GT Advanced Technologies (GTAT).

GTAT is an American stock listed enterprise with a turnover of approx. 600 Mio US$, which develops furnaces for the solar industry and will go on marketing TT’s technology for the production of sapphire glass.


8t ESR plant at Outokumpu VDM GmbH, site Unna

Beginning of March 2013 INTECO received the order for another ESR project.
The company Outokumpu VDM ordered the supply of an ESR static mold plant with which ingots with a max. diameter of 600mm and a max. ingot weight of 8t can be produced.

Already in 2006 VDM ordered a to a great extent similar plant, which was delivered, assembled and started up in only 5 months time. This follow up project will be delivered within 7 months and will be erected in fall 2013


INTECO to build new Steelmaking Plant for TAEWOONG Corporation, South Korea

On February 20th, 2013, INTECO special melting technologies has received the order from TAEWOONG Corporation – Hwajeon Works to deliver the meltshop and ingot casting equipment for a new steel plant located in Busan, South Korea.

 

INTECO was selected to supply a 120-150 t Electric Arc Furnace, Ladle Furnace, Twin VD-VOD degasser, ingot casting equipment as well as a vacuum ingot casting plant.

 

The vacuum ingot casting plant is designed for ingot weights of more than 700 tons and thus will be for sure one of the biggest plants ever built.

 

Additional to the engineering and equipment INTECO will also supply a complete Level 2 process automation system for the steel plant.

 

The new Steelmaking Plant will be specialized in the production of ingots and blooms for the energy sector which are further processed to forged rings and shafts with very large diameters in the already existing works of TAEWOONG.

 

The order placement to INTECO for this technologically demanding process chain from the electric arc furnace to vacuum ingot casting of quality steels proves again the confidence in the competence of INTECO in this field.

 

The new Steelmaking Plant will be operative after 22 months in January 2015.

 

 


First Project from Ruspolymet for INTECO

With the order for engineering and delivery of a 3,5t multi chamber Vacuum Induction Melting and Pouring (VIMP®)-plant from the special steel manufacturer Ruspolymet, INTECO also received its first order from a Russian customer on the special metallurgy sector. The plant will feature separated chambers for melting, casting, material charging and tundish charging. Melting- and Casting chamber are of diagonal split design with moveable parts.

The casting chamber is equipped with a turntable enabling the casting of 1 to 6 ingots with a diameter from 190 to approx. 600mm and a maximum total mold height of 2700mm by top pouring of remelting electrodes as well as the possibility of casting forging ingots by bottom pouring method.

Start of erection will be in spring 2014.

This project will be the basis for a long term relationship with Ruspolymet, a renowned specialist in the production of special steel and superalloys, who will strengthen its international market position through further cooperation with INTECO.

 


Forgiatura A. Vienna signs Final Acceptance Certificate for INTECO plant

INTECO designed, delivered and commissioned the largest ESR plant in the company history for the Italian company Forgiatura A. Vienna. Beginning of 2013 the Final Acceptance Certificate was signed by the customer. With this facility, ESR ingots with a maximum weight of 250t and a diameter of 2600 mm can be remelted by means of electrode exchange technology comprising of up to 5 electrodes. As the customer had no prior ESR experience INTECO besides supplying the engineering of the facility, also delivered a considerable amount of process engineering and process know how, in order to establish this very complex electro slag remelting process.

 


SeAH Besteel signs FAC for second secondary metallurgy plant by INTECO

In 2011 SeAH Besteel appointed INTECO with the supply of a 150 ton ladle furnace and 150 ton VD plant for its Gunsan steel mill. After a ten month design and engineering phase, three month assembly as well as only a three month start up phase a new secondary metallurgical line was created.

 

This new installed plant now produces, only a few hundred meters away from its INTECO sister plants (finalized in 2009 and 2011),to the full satisfaction of the customer. Also the Final Acceptance Certificate (FAC) has already been signed.


First heat at Friedr. Lohmann GmbH, Germany

In April 2012 Friedr. Lohmann GmbH awarded INTECO with the turnkey supply of a 7 ton DETEM VD-VOD Degassing unit. By successfully carrying out the first heat beginning of January 2013 INTECO was able to manage the challenge of a 6 month only delivery time. The technology, investment as well as operational costs of the plant and reproducibility of high quality steel grades were the main criteria to select the DETEM degasser. Highlights of the plant are the mechanical vacuum pump system in combination with a new high temperature filter unit for the VD-VOD process.

 

 

 


JCFC signs FAC for 145 ton ESR plant

In 2009 INTECO was able to receive the order of one of Japan’s largest steel and forging companies for the engineering, design and supply of one 145 ton ESR plant with two furnace heads and two melting stations. After the completion of the engineering work in the end of 2010 and following on time assembly and start up phase the Final Acceptance Certificate was now signed by the customer.

 

 

 

  


INTECO gewinnt Business Tennis Cup 2012

Sechs Jahre lang mussten das INTECO Tennis Team auf den so ersehnten Sieg im Business Tennis Cup der Kleinen Zeitung warten, 2012 konnte die goldene Trophäe endlich mit nach Bruck genommen werden. Das glorreiche Team bestehend aus Katrin Gaber, Thomas Csima, Christian Morales, Bertram Ofner, Alexander Scheriau, Thomas Steger und Jürgen Wöls gaben an jedem der vier Spieltage ihr Bestes und das wurde belohnt ! Gratulation !!!

 


First Heat with multifunctional remelting furnace at Deutsche Edelstahlwerke Krefeld, Germany

In February 2012 INTECO was commissioned to perform a conversion project comprising the conversion of one of the existing VAR furnaces, supplied by INTECO in 2007, to a multifunctional furnace.

 

End of October the first ingot was produced with this unprecedented combination of ESR and VAR process technology. One production unit using both VAR and ESR operational modes increases the client’s flexibility of the existing remelting capacity and also enables Deutsche Edelstahlwerke to adapt more rapidly to changing market trends. The joint patent for this new technology was already handed in by INTECO and Deutsche Edelstahlwerke.

 

 

 

 

 

 

 

 


INTECO is Styria's BIG PLAYER

Good news for the INTECO Group: In this year’s Austria’s Leading Companies Ranking (ALC) INTECO ranked first in the „Big Player“category. This ranking published every year by “Wirtschaftsblatt”, KSV 1870 and Pricewaterhouse Coopers is mostly based on the hard figures of each company’s balance sheet, but also the sustainability of each company is evaluated. INTECO CEO Harald Holzgruber and his management team were delighted to accept this award on behalf of all INTECO Group employees worldwide. (photo copyright Wirtschaftsblatt/Foltin)

 

 

 

 

 

 

 


Xingtai signs FAC

After the on time delivery of the ESR/ESRR® installation at Xingtai, the Chinese steel plant now signed the Final Acceptance Certificate. The facility can produce billets that are longer than 9 m in a continuous process proven ESR quality using the rapid remelting process developed by INTECO and in addition manufacture 600 diameter ingots when operated in conventional ESR mode. The plant was further developed through a remodeled high current supply and a more efficient electrode exchange system and constitutes the first installation with this specification to be implemented on the Chinese market. This project was successfully carried out in close cooperation with the customer and the start of a long lasting business relationship.

 

 

 

 

 

 


EEC 2012

In September INTECO also participated in the MMMM taking place in New Delhi, India.It was a very interesting and popular exhibition for the Austrian INTECO team as well as for the CEO of INTECO India Ltd. Mr. Vinay Sethi. Several new contacts to potential customers were made and also the Austrian style booth attracted lots of passersby.

 

 

 

 

 


INTECO at MMMM 2012

In September INTECO also participated in the MMMM taking place in New Delhi, India.It was a very interesting and popular exhibition for the Austrian INTECO team as well as for the CEO of INTECO India Ltd. Mr. Vinay Sethi. Several new contacts to potential customers were made and also the Austrian style booth attracted lots of passersby.

 

 

 

 

 


First Heat at Dongbei Special Steel, China

At the end of September 2012 the first heat in the 36t ESR plant at Dongbei, Special Steel was successfully accomplished.

 

This installation is the smaller one of altogether two ESR plants, ordered by Dongbei, with a max. ingot diameter of 1100 mm. The larger ESR installation was started up a few months ago is able to produce ingots with a max. diameter of 1750 mm and an max. ingot weight of 100 tons. This is the largest facility of this kind on the Chinese market.

 

 

 

 


First Heat at BGH Freital, Germany

In November 2011, the BGH Freital awarded INTECO with an additional contract for the construction of a new 6t ESR Plant, after successfully completing two conversion projects.

 

Only nine months after signing the contract, the first heat at the new ESR plant was successfully executed. Just like the two reconstructed plants, this plant also produces the same ingots with a max. diameter of 420 mm. In addition this new plant is equipped with state of the art characteristics, such as a protective gas hood and coaxial design.

 

 

 


First Heat at Fushun Special Steel, China

In February 2012 the assembly of a 34t ESR plant at one of the most renowned stainless steel manufacturers in China, Fushun Special Steel, started. Now at the beginning of August 2012 the first heat was successfully executed.

 

With these combined plant concepts, ingots with a max. weight of 34t and max. diameter of 1000mm can be produced in the short collar mold- as well as in static mold operation. The pre-assembly and parts of the manufacturing of the plant were carried out by INTECO Dalian, in China.

 

 

 


Metal Ravne signs FAC

After the successful start up of one of the first ESR plants at Metal Ravne in 1981 by INTECO, which still produces at its maximum capacity, in August 2010 the contract for another ESR unit was signed.

The new project consists of a combined static- and short collar mold ESR plant producing ingots with a max. weight of 50t and a max. diameter of 1400 mm. The new plant by INTECO is equipped with state of the art technology such as a protective gas hood, coaxial design and an innovative control system etc.


The plant will allow the implementation of INTECO´s patented current conductive mold (CCM®) at a later stage. The excellent cooperation and teamwork of INTECO and Metal Ravne has been again strengthened through this new project and finally resulted in the issuance of the Final acceptance Certificate in July 2012.

 

 


INTECO donates 9000 Euro for the PIUS Institute Bruck

As every year INTECO celebrated the beginning of the school holidays with its traditional summer party. The fun and gourmet joys were topped with a special surprise guest: Armin Assinger, former world cup skier and TV host of the "Millionenshow" came to join the INTECO employees and their families for this occasion. And of course he would not leave without asking 6 candidates on the "hot seat" of a special INTECO edition of his quiz show. Altogether the INTECO candidates were able to win 9000 Euro which will be donated to the PIUS Institute Bruck. The money will allow several people to do an apprenticeship at one of the workshops at the Institute.

 

 


INTECO receives ECOPROFIT certificate

Besides the management certification ISO 9001 INTECO now also has been certified by an environmental management system and is now proud owner of the ECOPROFIT logo. During the last months small measures and information by the INTECO ECOPROFIT project team lead to a better understanding and more environmental friendly action in daily business life among the INTECO employees.

 

INTECO was also able to profit from several renowned experts invited by ECOPROFIT to give important tips on how to save energy and costs. Herwig Brauneis, INTECO project manager doesn’t see the award of the ECOPROFIT certificate as a finalizing step: “This certification is just the kick off for further stainable consideration of the subject Ecology.”

 

 


INTECO is honored as TOP EXPORTER by the Austrian Economic Chambers

In June INTECO and many other well known Austrian companies were invited to a special award ceremony at the Austrian Economic Chambers.

 

There Dr. Heinz Müller, member of the board and head of the steelplant technology at INTECO was proud to accept the award, stating that INTECO is one of “Austria’s Top Exporters” by the president of the Austrian Economic Chambers, Dr. Christoph Leitl, who thanked INTECO for its commercial commitment and effort abroad